Horizontal bench-top autoclaves Systec D-Series

State-of-the-art engineering
Systec autoclaves are state-of-the-art, both in their mechanical and electrical components; ensuring a new quality of laboratory sterilization processes. The enhanced components enable the lab to meet appropriate requirements for today and the future.

All-round quality
The pressure vessel is made of corrosion-resistant stainless steel 1.4571 (V4A) AISI 316 Ti and is thus easy to clean. An approved safety valve for excess pressure is included. The autoclave support framework and housing are also made of stainless steel. The highly efficient, high-quality Hanno-Tect insulation material releases no particles; Systec autoclaves can thus be used under clean-room conditions.

Dual sensors as standard
Temperature and pressure are controlled via an electronic pressure sensor, as well as via a flexible temperature sensor in the chamber or in a reference vessel (with liquids). Systec DX autoclaves also have an additional temperature sensor in the floor drain.

Systec D-23 and D-45 with feed water reservoir
This makes both autoclaves mobile and flexible. With no fixed water connection, they can be used flexibly in different locations. They can also be allocated directly to a specific work station on a temporary basis.

Systec autoclaves are fitted with the following connections at the rear:

All according to standards and regulations
Systec autoclaves are equipped as standard for sterilization temperatures up to 140 °C and a steam pressure of 4 bar.
Exception: Extension of temperature and pressure to 150 °C / 5 bar is not available for Systec D-23 and Systec D-45 systems

Equipped for the future! Systec D-Series are the first to be equipped for higher temperatures and pressures. The pressure vessel is designed for operations at 150 °C and 5 bar. Optional temperature and pressure range extension accessories adapt all control and safety components to the higher temperature and pressure. This option can be retrofitted.
Exception: Systec D-23 autoclaves are equipped only for 136 °C and 3.8 bar.

Steam generation by steam generator DX
A separate steam generator is incorporated in the housing.

This has numerous advantages:

• No heating elements and no reservoir for dirty water in the chamber
• In conjunction with the stand-by pre-heating function, only 10 min. heating time to 121 °C with an empty chamber is required
• Improved air removal by suppressing the air to the bottom with its natural gravitation
• Accuracy better than ± 0.3 K with empty chamber
• Quicker cooling as neither the hot water in the chamber nor the separate steam generator need to be cooled
• After cooling, steam is immediately available for the next sterilization run

Conventional steam generation DE DB
In this system, powerful heating elements are integrated directly at the bottom of the sterilization chamber. As required, water can be fed in manually or in models DE, demineralized water can be fed in automatically using the DI-Water connection.

Condensation of steam instead of removal DE DX

Exhaust steam is condensed automatically via a PT-100-regulated cooling system. This prevents odors and protects waste water piping that may be made of plastic.

Operation via Display
In all Systec D-Series autoclaves, control is via a membrane keypad with acoustic confirmation of input. The display is large and easy to read. Everything is logically positioned, ergonomic and easy to operate. Menu operation is in text form, selectable in German, English, French, Spanish and Italian – other languages optional.

All control functions are carried out by a specially developed microprocessor. Along with steam pressure, temperature and sterilization time, it also controls all options such as rapid cooling, pre- and post-vacuum and drying.

Available programs*

* All programs can be individually parametered.
** Only in combination with vacuum system.

Novel automatic door-opening system
Easy but safe – on closing, the door is automatically locked by a circumferential ring system*. A special lip seal made of heat-resistant silicone provides reliable tightness; the more the steam pressure increases, the tighter the seal becomes – without the need for additional compressed air or other media!

The door-locking system is temperature-dependent according to pressure vessel regulation DIN EN (IEC) 61010-2-040. The door remains locked as long as there is excess pressure in the chamber. The door and other parts of the pressure vessel and housing are made of stainless steel. The attractively designed front cover, which also incorporates the control panel, display and parts of the control processing system, is made of heat-resistant, insulating plastic. There is thus no risk of the operator coming into contact with hot components.

Automatic door-opening
The autoclave door functions automatically – either by pressing a button or for model ranges DX and DE automatically at the end of a program. A simple system but most useful in practice. Residual steam is exhausted automatically without intermission. Residual heat is used to dry the items being sterilized during the final short phase in the autoclave. Automatic door-opening is restricted to an angle of approx. 15°; this avoids possible contamination from the outside. Especially when items to be sterilized have to remain in the autoclave for cooling and drying this facilitates the working process. Subsequently, for removing the sterilized items, the door can be completely opened manually.

* Exceptions: In the case of model D-23, a hook mechanism is used instead of a locking ring system. In the model Systec D-45 the door is closed by means of a bolt.

Systec autoclaves comply with the following standards and regulations:

Pressure vessel:

• 2014/68/EU Pressure Equipment Directive
• ASME Boiler & Pressure Vessel Code, Section VIII, Division 1
• China Stamp

Other guidelines:

• 2014 / 35 / EU Low Voltage Directive
• 2014 /30 / EU on Electromagnetic Compatibility
• 2006 / 42 / EC Machinery Directive

All autoclaves are CE marked.
We will be happy to provide a complete list of standards and summary of regulations on request.

Select the right process for every sterilization application
As already described, several options are available that are necessary to obtain correct and validatable results and rapid cooling times, especially in the case of liquids. The options available depend on the items to be sterilized. It is therefore important to think carefully about your requirements so that the autoclave can be optimally configured for the necessary tasks. A validatable sterilization process of biological efficiency can only be obtained if the correct instrument configuration is used.

The table below provides help in establishing the desired configuration; however, we recommend obtaining additional advice from our experts.

+ Recommended procedure         ? Possibly acceptable          – Not possible

Heating up
The actual sterilization time of e.g. 15 minutes at 121 °C is only a fraction of the total time involved for an autoclave procedure. Especially in the case of sterilizing liquids, the heating up and cooling down phases are considerably longer.

The conventional procedure
In previously used conventional systems, even if the intended sterilization temperature has been reached within the autoclave, the liquids to be sterilized are often only at about 60-90 °C; the temperature equilibrium time between chamber and liquids normally takes much longer.

Up to 50 % shorter heat-up times as standard
Due to the combined temperature and pressure regulation, the chamber pressure is increased during the heat-up phase. The result: more rapid temperature equilibrium in the liquids and a shorter heat-up time.

Cooling
The cooling process for liquids is also very slow; this is because, without active rapid cooling, the heat can only be reduced to below 100°C by dissipating the heat via the chamber insulation by radiation (see diagram).
New system- and process technology now make it possible to substantially reduce the overall time required for the sterilization process. This means that several hours of time can be saved! It also means that the media is not exposed to heat unnecessarily long time.

Systec offers many functions for its autoclaves guaranteeing safe liquid sterilization processes at higher productivity. Many of these functions are standard or available as options depending on the model range selected.

Systec supplies autoclaves guaranteeing precise sterilization processes, safe handling and increased productivity. Numerous cooling functions are available for liquid sterilization. Various optional rapid cooling systems enable the cooling times for liquids to be significantly reduced. This conserves culture media and makes for efficient utilization of the autoclave.

In addition to conventional cooling by regulated steam exhaust down to 100 °C and subsequent very slow self-cooling down to 80 °C, optional cooling systems for rapid cooling are available.

• Cooling with ambient air ventilation
• Mantle cooling with cooling water
• Mantle cooling with cooling water and support pressure
• Radial ventilator for air circulation and accelerated heat removal from the chamber
• Ultracooler
• Spray cooling with recirculated and recooled sterile water and support pressure

Mantle cooling with cooling water and support pressure DX DE
Permanently under control
During the entire sterilization process a flexible PT-100 temperature sensor monitors the temperature in a reference vessel. It is thus guaranteed that the sterilization period begins only once the sterilization temperature has been attained in the liquid to be sterilized.

The cooling temperature is also constantly monitored. In accordance with relevant standards to prevent delayed boiling, the lid can only be opened once the temperature of the liquid has been reduced to at least 80 °C.

The use of support pressure in the form of sterile-filtered compressed air during the cooling phase reliably prevents the culture medium from boiling.

Advantages:

• No loss of liquid due to boiling of the culture media
• Improved productivity from reduced cycle times and the full utilization of the filling volume in each bottle
• Prevention of delayed and over-boiling
• Prevention of the risk of bottles bursting during or after sterilization
• Prevention of re-contamination by the use of hermetically sealed bottles during sterilization
• Reduction of cooling time by up to 60 %

Radial Ventilator DX DE
In conjunction with optional mantle cooling with cooling water and support pressure, the radial ventilator ensures accelerated removal of heat from the sterilization items to the cooled chamber mantle. The radial ventilator is driven by a magnetic motor fitted outside under the cover.

• The radial ventilator is placed in the lid of the chamber so that the usable space in the autoclave is not reduced!
• Ventilation performance 71 m3/h
• Reduction of cooling time by up to 70 %

Ultracooler DX DE
In conjunction with optional mantle cooling with cooling water, support pressure and radial ventilator, it is possible to significantly reduce the recooling time and the entire sterilization process by integrating of the additional ultracooler heat exchanger.

• The ultracooler is also placed in the lid of the chamber near the radial ventilator so that the usable space in the    autoclave is not reduced. This way, the entire interior space can be used for full loading!
• Reduction of cooling time by up to 90 %
• Depending on the load, cooling times between 15 and 60 minutes can be achieved

Vacuum system DX

Typical solids are pipette tips (in boxes), empty glassware and porous materials such as filters or fabrics. For this type of sterilization, it is important to remove all air from the products to be sterilized to ensure precise, reproducible and validatable sterilization.

The vacuum device effectively removes the air from solids, tubing, porous materials, and fabrics, allowing the steam to penetrate completely. The process includes a fractionated pre-vacuum phase in combination with the standard steam generator. This is the only way to achieve validatable sterilization of porous materials, solids or fabrics.

Superdry – for drying solids DX

This optional accessory increases the drying efficiency for solids and porous materials such as filters and fabrics. Heat energy from the standard steam generator is transferred to the heating coils around the body of the sterilization chamber and is used for drying. Deep-vacuum drying using the optional vacuum device in conjuction with Superdry avoids the necessity for subsequent drying in a separate drying cabinet.

Vacuum system DX

For the of sterilization of waste bags it is important to remove all air from the products to be sterilized to ensure precise, reproducible and validatable sterilization.

The vacuum device effectively removes the air from disposal bags, allowing the steam to penetrate completely. The process includes a fractionated pre-vacuum phase in combination with the standard steam generator. This is the only way to achieve validatable sterilization of waste in bags.

Permanently monitored – exhaust air filtration with condensate inactivation
For the sterilization of hazardous biological substances, Systec autoclaves can be fitted with an optional air exhaust filtration system. The autoclavable sterile filter, consisting of a filter cartridge with PTFE membrane of pore size 0.2 μm, is installed in a presure-proof housing and can be quickly changed at any time. The filter is also automatically sterilized inline during the sterilization process, monitored by the PT-100 temperature sensor.

The condensate is retained inside the pressure vessel during the heating and sterilization phases and thus also sterilized. Through air exhaust filtration and condensate inactivation, it is ensured that no microorganisms can escape before end of the sterilization phase. This ensures that all gases and liquids representing a hazard if they were to be released into the atmosphere are filtered and sterilized in-line.

Temperature and pressure range extension DX
From 65 liters chamber volume
Systec D-Series autoclaves are the first to be equipped for higher temperatures and pressures. The pressure vessel is designed for operations at 150 °C and 5 bar. Optional temperature and pressure range extension accessories adapt all control and safety components to the higher temperature and pressure. This option can be retrofitted.
Exception: This option is not available for Systec D-23 and Systec D-45. Systec D-23 autoclaves are equipped only for 136 °C and 3.8 bar.

Printer DX DE
Optional integrated printer for documentation of program type, batch number, date / time, temperature / pressure progress and sterilization phase.

Systec ADS Documentation Software package  DX DE
Via RS-232 and RS-485 interface for direct connection to a PC or for connecting to an Ethernet network via converters. Special software for Windows for documentation of all process flow data such as pressure, temperature, time, and sterilization phase including relevant diagrams. The Systec ADS documentation software processes documented data both graphically and
numerically.

SD card for batch documentation* DX DE
Extensive documentation on up to 10,000 sterilization cycles*
via an (optional) integrated card slot and a 1024 MB SD memory card (included). All the recorded data is available, via the SD memory card, for processing with the Systec ADS documentation software package.
* only in conjunction with optional Systec ADS software.

Mantle cooling with cooling water and support pressure DX DE
During the entire sterilization process a flexible PT-100 temperature sensor monitors the temperature in a reference vessel. It is thus guaranteed that the sterilization period begins only once the sterilization temperature has been attained in the liquid to be sterilized. The cooling temperature is also constantly monitored. In accordance with relevant standards to prevent delayed boiling, the lid can only be opened once the temperature of the liquid has been reduced to at least 80 °C.
The use of support pressure in the form of sterile-filtered compressed air during the cooling phase reliably prevents the culture medium from boiling.

Radial Ventilator DXDE
In conjunction with optional mantle cooling with cooling water and support pressure, the radial ventilator ensures accelerated removal of heat from the sterilization items to the cooled chamber mantle. The radial ventilator is driven by a magnetic motor fitted outside under the cover.

• The radial ventilator is placed in the lid of the chamber so that the usable space in the autoclave is not reduced!
• Ventilation performance 71 m3/h
• Reduction of cooling time by up to 70 %

Ultracooler DX DE
In conjunction with optional mantle cooling with cooling water, support pressure and radial ventilator, it is possible to significantly reduce the recooling time and the entire sterilization process by integrating of the additional ultracooler heat exchanger.

• The ultracooler is also placed in the lid of the chamber near the radial ventilator so that the usable space in the    autoclave is not reduced. This way, the entire interior space can be used for full loading!
• Reduction of cooling time by up to 90 %
• Depending on the load, cooling times between 15 and 60 minutes can be achieved

Superdry – for drying solids DX
This optional accessory increases the drying efficiency for solids and porous materials such as filters and fabrics. Heat energy from the standard steam generator is transferred to the heating coils around the body of the sterilization chamber and is used for drying. Deep-vacuum drying using the optional vacuum device in conjuction with Superdry avoids the necessity for subsequent drying in a separate drying cabinet.

Vacuum system DX
Typical solids are pipette tips (in boxes), empty glassware and porous materials such as filters or fabrics. For this type of sterilization, it is important to remove all air from the products to be sterilized to ensure precise, reproducible and validatable sterilization.

The vacuum device effectively removes the air from solids, tubing, porous materials, and fabrics, allowing the steam to penetrate completely. The process includes a fractionated pre-vacuum phase in combination with the standard steam generator. This is the only way to achieve validatable sterilization of porous materials, solids or fabrics.

Loading baskets and inserts
Stainless steel wire mesh baskets, stackable

Loading shelves
To fully utilize the available space in the chamber, especially when sterilizing small items, the autoclaves can be fitted with loading shelves. The entire shelving system or individual trays can be removed.

Support Tables
There is a special bench for each of the Systec D-Series autoclaves. These are custom-dimensioned for the instrument in question. The benches are 72 cm high (other heights available at no extra charge) and make for ease of handling. They have a practical shelf e.g. for storing baskets etc.

Transport and loading trolley
Large autoclaves in particular can be easily and securely loaded using a special loading trolley. The items to be sterilized can either be placed directly on the sliding platform of the trolley or using a basket. The trolley can now be moved and docked to the autoclave and fixed in position. The handle can then be loosened to allow the platform to slide into the autoclave on fixed rails.

We are happy to help you to find the optimal autoclave including options and accessories!